Finished the baggage area AND painted the interior of the fuselage - what a major step; extremely motivational. Also started the rudder and brake section. Specifically, the following were accomplished this week:
- deburred edges of baggage floors; drilled holes for lemo (Bose) plugs; updrilled two holes from 3/8” to 7/16” for mic jacks; dimpled both baggage floors
- riveted nutplates to baggage floors; installed and started riveting both baggage floors to fuselage substructure; clecoed most remaining nutplates to floor and substructure; finishing running rudder cables to forward center console
- finished riveting baggage floors; installed baggage floor splice; installed flap motor channel; installed flap motor brackets; broke edges of baggage side covers
- finished baggage area by riveting side panels; started scuffing interior (for paint); up-sized hole in forward overhang for brake lines pass-through between left/right sides
- finished scuffing with scotchbrite, 2 acetone wipe-downs, 1 SEM Prep wipe-down, 2 light coats of SEM gray primer, 3 top coats of Cardinal Paint light gunmetal gray GR10-4A05 semi-gloss - interior has been painted!
- separated parts for brake pedal assembly, deburred, and clecoed brake pedal assemblies together; final-drilled #12 holes. I decided not to paint the pedals - they look great as-is, and the paint will scuff off in the first few hours.
- Assembled brake pedals, bolted the pedals to the rudders, attached the brake cylinders, and clocked the AN fittings on the brake cylinders
Clecoed the baggage floors in place:
Finished riveting baggage floors:
Riveted seatback hinges:
Riveted area around access port for side steps:
Attached flap motor channel and baggage floor splice:
Attached baggage side covers:
Stuffed all tubes, wires, rudder cables, etc into the front console area, to get ready for painting the interior:
Masking and scuffing with scotchbrite:
Another view:
Aaaaand, voila - it's painted! (FAA mugshot):
another view, without my ugly head:
I really like the way the paint came out - 7 hrs of prep and priming and painting were worth the trouble:
One more view:
Okay, two:
Final view, after removing masking material:
Moving on the brake pedals - separate, deburr:
Clecoed together, prior to final-drilling:
Assembled brake pedals:
Assembled brake and rudder pedals, ready to be installed in the fuselage:
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