Showing posts with label Section 42 - Miscellanea. Show all posts
Showing posts with label Section 42 - Miscellanea. Show all posts

Tuesday, December 15, 2020

38 - Canopy & Window (finished); 42- Misc (attached foot steps); 47 - Cowl Baffle (closeout; oil door); 51 - FWF Misc. (various); Other (moved fuselage to hangar!)

First and foremost, I moved the fuselage to the hangar - specifically Parkers Towing and Transport moved the fuselage, and spent a good deal of time designing ramps for the main wheels for transport.  The Parkers are great people, and were very interested in all aspects of my RV-14A - most importantly, they took great care to secure and transport my bird.  I highly recommend them if you live in central Florida; they drove 50 miles each way for the transport, and now that they have transported two Van's aircraft (my buddy, Ken B's RV-14A and now mine), they are pros. 

The rest of the past 2 weeks involved a bunch of odds-and-ends, in an attempt to finish as much stuff in the workshop prior to moving the fuselage.  Specifically, I did the following: 

- finished attaching Koger sunshade; cleaned canopy and removed some of the inside protective plastic (for sunshade); painted baggage covers for steps

- tightened alternator pulley/belt and torqued and safety-wired bolt; attached boot to p-lead of magneto

- lower cowl closeout completed w/distal part of sniffle line attached to it; attached step attach covers in baggage area (used thin nylon #8 washers so paint doesn’t chip when screws tightened)

- greased nosegear Zerk fitting with blue marine grease (had to push out the Aeroshell 5, which is more hygroscopic); added 2000deg fireshield barrier to “red cube” fuel flow transducer, since so close to exhaust pipe; prepared oil cooler scat tubing

- painted baggage floor closeout and access panel from baggage area to tailcone; finished oil door; vacuumed tailcone, tied up loose wires in tailcone

- cleaned baggage area and tailcone with damp cloth; closed out baggage area and passthrough to tailcone; started installing aft window (siliconed screws in roll bar; loose attach of 22 of 29 screws in aft section of window)

- finished installing and prosealing the aft window

- cleaned garage, moved plane outside to attach canopy (with wife and daughter helping); realized aft edge of canopy was touching parts of the aft window, so sanded and scraped aft part of canopy to ensure adequate gap (4 iterations - pain in the ass, but it’s done)

- prepped plane and workshop for fuselage move (final prep)

- moved the fuselage to airport hangar using Parker’s Towing; cleaned hangar; cleaned workshop some more

Here's a pic of the first step of the move:

Sunday, November 29, 2020

Avionics (canopy wiring); 38 - Canopy & Window (seals and Koger sunshade); 42 - Miscellanea (foot steps)

I didn't accomplish that much during the past 2 weeks, largely because I diverted some time to register the bird with the FAA, and start getting current again with a local flight school (and I completed a written exam, which took me about 6 hrs!).  Formal retraining starts this week.  Back to the bird:  I'm at the "90% done, 90% to go" stage, and formulated a long punchlist of stuff I want to accomplish before I move the fuselage to the hangar in a few weeks, as well as what is needed to finalize the plane prior to its airworthiness inspection. Here is a short list of tasks I completed these past weeks:

- attached head unit for ELT; completed SB-00027 (nosegear cutout and beefy washer); cut and attached LED glareshield light strip (1 extra segment, per Ken B.); started wiring canopy wires to the male molex pins on canopy molex connector

- finished canopy wiring, adhered wires with RTV silicone (note - the LED light strip’s tape does not adhere well - may need to RTV silicone that as well - or use Pliobond, which I ordered)

- attached static line to GSU25 and G5; attached 1/8” NPT straight fittings to pitot/AOA on GSU25 and pitot on G5

- attached some seals to canopy front, some of which used Pliobond to stick better; reattached LED light strip

- attached forward seal to canopy

- attached foot steps (powder coated black a few months ago)

- attached side canopy seals; attached Koger sunshade    

Started the cutout for part of the recent service bulletin (SB-00027):   

Monday, May 25, 2020

38 - Canopy & Window (complete); 39 - Seatbacks (nearly complete); 40A - Gear & Engine Mount (misc. tasks); 41 - Wing Attach (misc. tasks); 42 - Miscellanea (ready for paint); 43 - Engine Install (misc.)

Big news - the engine arrived this week! What a beaut - now, I just have to figure out how to prep it prior to mounting it to the fuselage.  Prior to that, I need to attach the gear ... but there's been a COVID-induced issue.  I've been waiting on a number of parts from Van's - essentially all the larger powdercoated parts in the finish kit (incl. gear legs), as well as the exhaust system for the engine.  After contacting them, COVID has hit their suppliers of these parts, so there is no projected ship date.   To keep forward momentum, I am going through each section and doing any task that I can logically do out of the standard order, and thus why this post has tasks from 6 different sections.  Here is a summary:

- installed defog fans; installed rear seal and torqued zone 3 of canopy; fiddled with canopy latch mechanism - pins still too tight (need to work it in)
- fabricated seat backs - still need to paint, so didn’t final-install the pins
- bolted engine mount to firewall assembly (with help from wife)
- separated and primed gear attachment angles; primed and installed upper gear braces (not final torqued yet, since waiting on 3/8” torque wrench); trimmed washer for nose gear leg; primed gear attachment bars
- final-drilled #17 holes in wing root fairings
- elevator pushrod assembly and priming; wing root fairings deburred and lower fairings bent around 1.25” PVC pipe
- engine delivery and uncrating
- determined best way to lift engine
- dimpled holes and installed nutplates to seat ramps; deburred  edges of almost all parts in the Miscellanea section; riveted motor cover assembly; riveted aft cover and doubler; attached shoulder harness cables; primed stick boot doubler and battery box attach angle
- temporarily installed battery; installed master relay and starter solenoid; installed sender mount to firewall (without oil and fuel pressure sensors, since I’ll need those from SteinAir)
- figured out how to install a Michelin Airstop tube and tire on the Matco nosewheel (final tire pressure = 35 psi)
- installed tubes and tires on main wheels (final tire pressure = 40 psi); packed grease into all 6 bearings (2 per wheel); installed bearings in main wheel and tire assemblies; torqued upper gear brace; installed elastomer pad; installed nose wheel and tire assembly, using Matco axle, spacers, and bearings

Assembled engine hoist: